aaronse.github.io

Low Rider CNC 3

The LowRider3 is the V1 Engineering version of a CNC router that can handle up to full sheet material! If the MPCNC is not big enough for you this picks up where that left off.

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Key Points

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Geometry

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License

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

More details to my loosened restrictions can be found here on the home page.

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Printables.com
Printables.com Link
Thingiverse Printed parts files:
Thingiverse.com Link Coming soon!

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!!! info Previous build “LR V2” Version two instructions are here

Parts Needed

Printed Parts

Buy a set here, V1 Shop.

Or print your own. No supports needed, keep the default orientation. PLA is recommended for ultimate rigidity, other filaments should be evaluated for rigidity. 2-3 walls rectilinear infill. Thicker layers since these are large parts, no more than 80% nozzle diameter to keep overhangs working.

QTY File Name Infill Comment Link
1 LR Core 35%    
1 X Drive Mount 30%    
2 Y Drive 30%    
2 Z Drive 30%    
4 Temporary Strut 30%    
1 Front Rail Roller 30%    
1 Rear Rail Roller 30%    
1 Bearing Wheel Bracket Front 30% * See note below - Optional Version Link
1 Bearing Wheel Bracket Rear 30% * See note below - Optional Version Link
1 Z Stop 30%    
1 Z Stop M 30%    
6-8 Brace -Choose one size- 30-50% * See Brace Note below  
6-8 Hose Hanger 30% Same number as braces, Optional part  
1 X Tensioner 30%    
1 XZ Plate Left 70% * See XZ note below - Can be milled Shop - DXF
1 XZ Plate Right 70% * See XZ note below - Can be milled Shop - DXF
1 Front Y Belt Holder 30%    
1 Front Y Belt Base 30%    
1 Front Y Belt Holder Right 30%    
1 Front Y Belt Base Right 30%    
1 Y Tension Block Rear 30%    
1 Y Tension Base Rear 30%    
1 Y Tension Block Rear Right 30%    
1 Y Tension Base Rear Right 30%    
8-14 Rail Block -Choose one size- 30% * See Rail block note below  
  Optionally Printed      
2 YZ Plate 50% Best as a milled part Shop - DXF

Tool Mounts

Recommended Makita 700 series router (available in many countries with slightly different model numbers), tool mount and dust shoe.

DeWalt 611, Tool mount and dust shoe.

Build your own, CAD and step files.

Board Boxes

SKR Pro Rambo Mini Rambo

Blank Box, DIY your own case, Fusion 360 CADlink.

Flat Parts

Strut Plates

The Three Strut plates were designed to be up to 6.35mm (1/4”) thick. Hardboard or any similarly rigid materials work best here.

Here are the pre-made most common Strut Plate sizes.

4’ Strut PLate Plate DXF

4’ Strut PLate Plate CAD/Fusion360

2’ Strut plate Plate DXF

2’ Strut PLate Plate CAD/Fusion360

If you choose to adjust these to fit your build the only thing to know is you want no more than 200mm (8”) between the braces. Start with whichever CAD file is closest to your desired size and edit the first sketch.

Strut Edit Picture

YZ Plates

The YZ Plates can be nearly any thickness. Again here, rigidity is key. 1/2” (12mm) MDF is a great choice. Much thicker than that and you will need to clearance some for the coupler. At 16.5mm and thicker you will need to counter bore for the M5 nuts or get longer screws.

YZ Plate DXF Mirrored set YZ Plate DXF, just to make it easy to mill up a set. YZ Plate STL, If you want to try and print it.

XZ Plates

The printed XZ plates (when printed in PLA) prove to be more rigid than 1/2” MDF. The only way to get any more rigidity is going to metal. If you choose to make your own, here are the guidelines.

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The M5 screws provided with the kit can handle up to 9.5mm thick plates and anything less than that. Anything above and you will need to counter bore the heads.

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The M3 screws provided with the kit need 6.35mm to 7mm plate thickness. If you go thinner you will needs washers, to go thicker you will need to counter bore the heads.

XZ Plate DXF

Specialty Parts

You can buy most of the Specialty Parts and hardware here, V1 Shop

QTY Description Comment Link
1 Control Board 5 driver minimum ShopAmazon
5 Steppers, Nema17 20mm+ shaft length ShopAmazon
3 stepper wire extenders   ShopAmazon
3 Pulleys 16T 10mm 10mm GT2 16 Tooth ShopAmazon
6 Idlers Smooth 20T 20T Smooth 5mm Bore ShopAmazon
8M Belt GT2 10mm See Calculator, no steel belt ShopAmazon
5 Endstops   ShopAmazon
14 6082rs Bearings   ShopAmazon
2 T8 Leadscrew & nut 110mm or larger ShopAmazon
2 Coupler 8mm to 5mm ShopAmazon
4 Linear rails MGN MGN12H 150mm ShopAmazon
1 Power Supply 12-36V Board dependant 36W+ ShopAmazon
* Thread locker Optional for grubs screws ShopAmazon
* Lube Optional for idlers and linear rails ShopAmazon
* Vac Hose Optional any 1.5” OD Vacuum hose should work Amazon

As an Amazon Associate, I earn from qualifying purchases.

Hardware

This is what is needed for a 4’ x 8’ (1.2M x 2.4M) build. You will need more or less depending on what size you build.

QTY Description US Equivalent
14 M8 x 40mm 5/16” x 1.5”
14 M8 Nylock nuts 5/16” Nylock
100 M5 x 30mm None
100 M5 Nylock None
40 M3 x 10mm None
10 M2.5 x 12mm None
24 3mm x 12mm Wood/metal #4 x 1/2” Wood or Sheet metal screws
*22 M4 x 12mm+ Wood/metal #8 x 1/2”+ Screws to mount things to your table

LR2 to LR3 hardware differences for updating your build

|QTY |Description |US Equivalent | |—–|————————|———————————————–| |14 |M8 x 40mm |5/16” x 1.5” | |94 |M5 x 30mm |None | |94 |M5 Nylock |None | |36 |M3 x 10mm |None | |10 |M2.5 x 12mm |None | |24 |3mm x 12mm Wood/metal |#4 x 1/2” Wood or Sheet metal screws | |22 |M4 x 12mm+ Wood/metal |#8 x 1/2”+ Screws to mount things to your table| |4 |150mm MGN12H Rails |Shop Link|

Table

Any flat surface you can screw into will work great. Basic torsion box tables can be a step up in terms of long term stability with not all that much added complexity. A Removable spoil board section that can be easily replaced comes in handy as well.

footprint *to do rail position Belt block positions

Calculator for table, rail, and belt lengths.

Assembly

Core Assembly

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X Drive

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Side Plate Assemblies

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Z End Stop

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Wheels

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Rail Rollers

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Beam Assembly

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X Belt

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Y Rail

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Wire Routing

SKR Pro Info

Rambo / Mini Info

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Y Belt

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Getting Started, cutting your strut plates

At this point you should be able to power up and give your build a little test move. Depending on how your machine is built, you can use your control screen, repetier host, other software over USB, or over the air.

Here is a quick overview of a basic movement test.

Initial Squaring

To square the machine you need to mark 4 points and measure the diagonal. This is how we set the Y axis homing to square the machine relative to the rail. You will probably need to repeat this a couple times to get it under 1mm difference.

You can cable tie a pen to the vacuum mount as shown below, or here is a pen mount that fits on most router bodies. V1 Printables

You can also automate this process with Jamie’s “Squareness Marks” test.

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If you are over 1mm in difference you can use the terminal on your SKR Pro or a USB connection and repetier host to add a homing offset. “M666 Y0.5” will move your Y1 stepper 0.5mm away from the stop block after it homes. “M666 Y-0.5” will move your Y2 stepper away instead. You want to move the longer dimension side away from the block. A good first guess is the difference in your measurements (or you can use a trig calculator and add a bit because your end stops are further away than the dots). Now Use “M500” to save it to the EEPROM. Re-home X and Y and test it again.


Z Leveling

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Making the Strut plates

At this point you should be ready to make some cuts. To be certain it all goes as planned, you can make a test cut in high density foam, or simply making an air cut. To make an air cut you, just home your machine above the table and run the gcode. This lets you watch that it moves as you would expect it to and doesn’t snag or have any faults in the code.

Basic software setup

Basic CAM settings

Gcode making - TODO

The three strut plates should be 6.35mm (1/4”) or thinner MDF or similarly rigid material. You will want to cut each plate as close to the side of your build as you can to assure your build has the rigidity to do so.

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Disassembly

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Final Assembly

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Vacuum

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Size, options, routing, grounding. *to do

Quick release coupler for 1.5” hose.

Using the machine.

Firmware

Dual endstop LowRider “DualLR” firmware recommended for ultimate accuracy and precision. This requires at least a 5 driver control board. This allows you to align the Y axis and Z axis using dual endstops.

The standard MPCNC firmware will work with any board on the LowRider if you are not using endstops or wired in series (using a 4 driver board). You will just use hardstops like the LR2 did.

Firmware page.

Go get it dirty, be safe, have fun!